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Charging hardware, back in service.

EV charging returns need a repair path, not only a replacement path. HDTech can support charger modules, controllers, cable assemblies, QA, spare-parts recovery, and outbound service inventory.

EV CHARGER REPAIR / POWER MODULE BENCH

Capability

Built for Level 2, DC fast charging, and the modules behind them.

Charging infrastructure blends power electronics, communications, connectors, firmware, and field service logistics. The HDTech workflow keeps the station context attached to the unit as it moves through RMA, diagnostics, repair, QA, and redeployment.

Who we serve

Operators, fleets, and hardware teams.

The goal is uptime and useful service inventory. EV programs can be scoped for charging networks, depot fleets, OEM service teams, and warranty administrators handling charger hardware.

Tier / 01

Charge-point operators

Networks needing returned modules diagnosed, repaired, tested, and returned to service inventory.

Tier / 02

Fleet and depot operators

Logistics, transit, workplace, and private depot teams managing charger uptime and spare pools.

Tier / 03

Charger OEMs

Hardware teams using HDTech as a depot partner for North American RMA and technical service flow.

Service pillars

Three coordinated services inside one loop.

Most EV engagements combine depot repair, functional QA, and asset logistics. The station or hardware ID stays attached from inbound RMA to outbound service stock.

Pillar / 01

Depot repair and diagnostics

Board-level and module-level triage for charge controllers, communication boards, power paths, and field returns.

EV-BENCH POWER MODULE TEARDOWN
BOARD / MODULE / POWER
Pillar / 02

Functional testing and QA

Recovered hardware moves through program-specific checks before it returns to warranty stock or service inventory.

QA-CELL SESSION-PROFILE QA
LOAD / THERMAL / COMMS
Pillar / 03

Asset logistics and tracking

Inbound RMA, unit status, repair action, QA result, and outbound route stay connected in the same program flow.

TRACE UNIT-LEVEL RECORD
RMA / DASHBOARD / FULFILL

Equipment

What an EV program can route through HDTech.

Scope is module-by-module. HDTech can review returned hardware and map which items belong in repair, rework, spare-parts recovery, QA, or final disposition.

EQ-01

Power modules

AC/DC power modules, gate-driver issues, capacitor banks, isolation faults, and recoverable assemblies.

EQ-02

Charge controllers

Control boards, communication faults, sequencing logic, firmware update, and technical rework.

EQ-03

Cable assemblies

Connector, harness, and cable issues routed through inspection, repair, or parts recovery.

EQ-04

HMI and displays

Touch panels, display modules, payment-interface hardware, and related service components.

EQ-05

Cooling subsystems

Pumps, manifolds, sensors, and supporting assemblies routed for practical repair decisions.

EQ-06

Networking and metering

Gateways, meters, communication modules, and connected hardware requiring traceable QA.

Process

From field return to redeploy decision.

The same five-stage pass used across HDTech programs, configured for EV charger duty cycles, station context, and service inventory.

STAGE 01 / RMA AND INTAKE

Tie every box to the right hardware record.

Inbound charger hardware is checked against the RMA, photographed if needed, and routed by module type, condition, and known field symptom.

Output
Unit and station record
Artifacts
Scan / condition / symptom
Owner
Program operations
Goal
Same-day visibility
INTAKE / STATION MATCH

Program example

Replacing everything is rarely the only answer.

A pilot can begin with a known failure set and a clear comparison: replace-only flow versus repair, QA, parts recovery, and redeployment.

Before repair loop
  • replacement-first decisions
  • limited failure trend visibility
  • spares consumed without recovery
  • field issues disconnected from QA
After scoped HDTech workflow
  • repair-or-replace decision record
  • module and station context retained
  • recoverable parts routed to inventory
  • QA evidence tied to redeploy path

Engage

Start with failed hardware and the station context.

Send returned modules, defect notes, station population, and service inventory goals. HDTech can map a pilot workflow before a full program rollout.

EV.

Adjacent programs

More than EV infrastructure.

Consumer electronics, data center hardware, OEM programs, and warranty loops can run through the same intake, repair, QA, and disposition model.

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